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🏎️ Industry Research Analysis

The 24-Month Challenge:
Competing with Chinese OEMs

Chinese automakers launch new EVs in 24 months—half the time of traditional OEMs. Here's how AI-powered compliance automation helps Western suppliers match this speed without sacrificing safety quality.

24
months: Chinese OEM dev cycle[1]
45-53
months: Traditional OEM dev cycle[1]
100M+
lines of code per vehicle[3]

The automotive industry faces an existential challenge. Chinese EV makers and Western disruptors like Tesla have fundamentally rewritten the rules of product development. According to McKinsey's August 2025 research on automotive innovation, these new players go from concept to launch in roughly 24 months—twice the speed of legacy automakers.[1]

For Tier 1 suppliers serving both traditional OEMs and these new entrants, the pressure is immense: deliver faster, maintain safety quality, and somehow keep costs competitive. The question isn't whether to accelerate—it's how to do it without compromising the rigorous compliance that safety-critical development demands.

The Speed Gap: Understanding What We're Up Against

McKinsey's research reveals a stark divide in automotive development timelines. China's new EV-focused automakers have slashed development cycles by leveraging several key advantages that traditional OEMs struggle to match.[1]

🇨🇳 Chinese New EV OEMs

24 months

🌍 Traditional Mass-Market OEMs

45-53 months

China's new OEMs and Western disruptors are showing they are being strategic about what they produce, how they develop and test, and how they collaborate across the supply chain. Those decisions translate into significant reductions in time to market.

— McKinsey & Company, "Automotive Product Development: Accelerating to New Horizons" (August 2025)[1]

The implications are clear. BYD is constructing vehicle assembly plants in Hungary, Indonesia, and Turkey. Four Chinese companies—BYD, Leap, Li Auto, and Seres—have made their EV portfolios profitable while many non-China EV automakers are still struggling.[1] The competitive threat isn't theoretical anymore.

What's Driving the Speed Advantage?

McKinsey identifies several key differentiators in how Chinese OEMs achieve their velocity:[1][2]

Development Lever
Chinese OEMs
Legacy OEMs
Virtual Testing Share[1]
65%
40-50%
Test Automation Rate[1]
75%
~66%
Software Development[2]
Centralized, In-house
Distributed, Supplier-dependent
Portfolio Complexity[1]
Focused BEV-only
ICE + BEV + Hybrid
Information Sharing[2]
Radically open
Siloed, IP-protected

A critical insight from McKinsey's September 2025 research on "Innovation Execution": Chinese companies have developed radically open information access within their organizations. R&D drawings, specifications, market data, and strategy are stored in easily accessible internal databases with wide access across procurement, engineering, and manufacturing. Speed of execution—not IP protection—is their competitive advantage.[2]

Chinese OEMs Are Also Pursuing Compliance Standards

It's important to note that Chinese OEMs aren't simply ignoring safety standards—they're actively pursuing compliance certifications to enable global market expansion. As these manufacturers expand into Europe and other regulated markets, they must meet the same stringent requirements as established players.

🌏 Chinese OEMs Pursuing Global Standards

BYD R155/R156 Certification: BYD commercial vehicles have successfully obtained UN R155 (cybersecurity) and R156 (software update management) certification, enabling them to sell in UNECE member countries including the EU, Japan, and South Korea.[8]

ASQMS Standard: China has developed its own automotive software quality standard (ASQMS), published December 2023 and mandatory since January 2024. This standard applies to both Chinese and international companies working with Chinese OEMs, demonstrating China's commitment to software quality management.[9]

UN R155/R156 Mandate: As of July 2024, all vehicles sold in UNECE countries must comply with UN R155 and R156 cybersecurity regulations—this includes Chinese manufacturers exporting to Europe.[10]

This creates an interesting dynamic: Chinese OEMs are learning to balance their speed advantage with the compliance rigor required for global markets. For Western suppliers, this means the compliance capabilities they've spent decades building remain a genuine competitive advantage—if they can execute them efficiently.

The Software Complexity Challenge

Modern vehicles have become extraordinarily complex software systems. According to IEEE Spectrum, a premium vehicle today contains approximately 100 million lines of code running on 70-100 electronic control units (ECUs) networked throughout the car.[3] Volvo's software quality expert Vard Antinyan notes that this codebase contains 10 million conditional statements and 3 million functions.[3]

$2.41T
Annual cost of poor software quality in the U.S., with $1.52 trillion in accumulated technical debt
— CISQ, "The Cost of Poor Software Quality in the US: A 2022 Report"[4]

This complexity creates massive documentation requirements. The harmonization of ISO 26262 (functional safety), ASPICE (process quality), and ISO/SAE 21434 (cybersecurity) results in over 280 work products that must be created, maintained, and traced throughout the development lifecycle.[5]

The Documentation Dilemma for Western Suppliers

Here's the uncomfortable reality for Tier 1 suppliers: you can't simply copy the Chinese playbook. Western OEMs—your customers—still require full ASPICE Level 2/3 compliance, ISO 26262 functional safety certification, and increasingly ISO/SAE 21434 cybersecurity conformance. These aren't optional nice-to-haves; they're contractual requirements that determine whether you win business.[6]

⚠️ The Core Problem

Documentation burden consumes significant engineering effort in safety-critical automotive development. The IEEE Requirements Engineering Conference found that automotive manufacturers have adopted rigid requirements engineering processes that negatively impact development speed, with requirements decomposition over many levels of abstraction identified as a key bottleneck.[7]

The math is challenging. Creating compliant work products for ASPICE and ISO 26262 requires maintaining bidirectional traceability between requirements, architecture, design, code, and tests.[5] With 100 million lines of code and thousands of requirements, this traceability must be maintained continuously—not just at audit time.

The Third Path: Speed + Quality Through Intelligent Automation

The good news? You don't have to choose between competing on speed and maintaining compliance quality. AI-powered compliance automation opens a third path that Western suppliers can leverage to match Chinese development velocity while preserving the safety rigor that remains a genuine competitive advantage in global markets.

Why Documentation Automation Changes the Equation

Consider what happens when you automate the documentation burden:

✓ GapLensAI Solution

Transform Compliance from Burden to Competitive Advantage

Reclaiming Engineering Time

The ROI calculation is straightforward. If documentation verification and maintenance consumes a significant portion of engineering effort, and automation can reduce that burden substantially, you've just recovered capacity for actual engineering work. That's capacity you can redirect toward the rapid iteration that Chinese competitors use to their advantage.

💡 Key Insight: The goal isn't to eliminate compliance—it's to make compliance verification effortless enough that it no longer constrains your development velocity. When documentation gaps are detected automatically as code changes, engineers can address drift immediately rather than discovering issues weeks before an audit.

What This Looks Like in Practice

Scenario 1: New Project Development (Verification Focus)

A supplier wins a new ADAS contract with an aggressive 18-month timeline. They integrate GapLensAI into their CI/CD pipeline from day one. Every code commit triggers automatic verification that documentation remains aligned with implementation. Gap alerts fire instantly when requirements drift from code. Engineers update documentation faster with AI-assisted suggestions—but they write and approve all content. By SOP, they've maintained continuous compliance throughout—no last-minute audit scramble.

Scenario 2: Legacy Code Qualification (ISO/PAS 8926)

An OEM acquisition brings a proven ECU codebase with 400K lines of code—and virtually no documentation. This is where document generation is explicitly required: ISO/PAS 8926 Section 4.4 mandates creating SRS, SAD, and SDD with bidirectional traceability as prerequisites for qualification. The standard acknowledges this documentation typically doesn't exist for legacy software.[13]

Traditionally, this means months of senior engineers reverse-engineering software. With GapLensAI, the team generates draft work products in days—then engineers review, refine, and approve every document before it becomes official evidence. ISO/PAS 8926 qualification happens in weeks, not quarters.

Scenario 3: Pre-Audit Gap Assessment (Verification Focus)

A Tier 1 faces an ASPICE Level 3 assessment in 6 weeks. Rather than manual artifact review, they run GapLensAI analysis across their codebase and existing documentation. Within hours, they have a comprehensive gap report showing exactly where documentation is missing, incomplete, or inconsistent with implementation—prioritized by risk. Engineers focus remediation effort on the gaps that matter most.

The Bigger Picture: Compliance as Competitive Moat

Here's what often gets lost in the "speed vs. quality" debate: Western suppliers' compliance capabilities are actually a competitive advantage in global markets. As Chinese OEMs expand into Europe and North America, they face the same UNECE WP.29, ASPICE, and ISO 26262 requirements that Western suppliers have spent decades mastering.

The winning strategy isn't to abandon compliance to match Chinese speed—it's to automate compliance so thoroughly that it stops being a speed constraint. Then you have both: the development velocity to compete with new entrants AND the safety credentials that global customers require.

Taking Action: Where to Start

For suppliers looking to accelerate without sacrificing quality, consider this roadmap:

1. Audit your documentation burden. Measure how much engineering time actually goes to compliance documentation verification and maintenance versus core development. Most teams underestimate this significantly.

2. Identify automation opportunities. For ongoing projects, gap detection and verification of existing documentation against code is typically the highest-impact starting point—auditors trust verification over generation. For legacy code lacking documentation, ISO/PAS 8926 explicitly requires creating evidence, making generation appropriate.

3. Integrate into existing workflows. Solutions that require separate processes won't get adopted. Look for tools that integrate into VS Code, your CI/CD pipeline, and existing ALM systems.

4. Start with a pilot. Pick one project for gap detection or one legacy codebase for documentation generation. Measure time savings and quality improvements.

5. Scale what works. Once you've validated the approach, extend it across projects and teams. The compounding benefits grow with each integration.

The Bottom Line

Chinese OEMs have proven that 24-month development cycles are possible.[1] They've also proven that traditional approaches to compliance documentation can't keep pace with that velocity. For Western suppliers, the path forward isn't choosing between speed and safety—it's leveraging AI to achieve both.

The suppliers who figure this out first won't just survive the competitive pressure from Chinese entrants. They'll thrive by combining Western safety rigor with Chinese-competitive development speed. That's not just keeping up—that's building a sustainable competitive advantage for the next decade of automotive transformation.

Author: Krishna Koravadi

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References

  1. [1]
    McKinsey & Company. "Automotive Product Development: Accelerating to New Horizons." August 19, 2025. mckinsey.com
  2. [2]
    McKinsey & Company. "'Innovation Execution'—A New Industrial Paradigm Emerges." September 4, 2025. mckinsey.com
  3. [3]
    IEEE Spectrum. "How Software Is Eating the Car." March 29, 2023. spectrum.ieee.org
  4. [4]
    Consortium for Information & Software Quality (CISQ). "The Cost of Poor Software Quality in the US: A 2022 Report." December 2022. it-cisq.org
  5. [5]
    Omnex. "Harmonizing ISO 26262, Automotive SPICE, ISO/SAE 21434." omnex.com
  6. [6]
    Embitel. "ASPICE & ISO 26262 in Automotive Software Development." May 27, 2024. embitel.com
  7. [7]
    Springer. "The impact of requirements on systems development speed: a multiple-case study in automotive." Requirements Engineering Journal. July 16, 2019. springer.com
  8. [8]
    Sensor360. "NSFOCUS Technology helped BYD successfully obtain the first domestic commercial vehicle R155/R156 model certificate." sensor360.org
  9. [9]
    sepp.med GmbH. "ASQMS – Software quality standard from China for the automotive industry." November 12, 2025. seppmed.com
  10. [10]
    Bureau Veritas Cybersecurity. "How to reach UNECE R155/R156 compliance." bureauveritas.com
  11. [11]
    Qt Quality Assurance. "Navigating Automotive Software Compliance: ASPICE vs. ISO 26262." April 8, 2025. qt.io
  12. [12]
    VDC Research. "New Standards are Driving Automotive Cybersecurity Development." vdcresearch.com
  13. [13]
    ISO/PAS 8926:2024. "Road vehicles — Functional safety — Qualification of pre-existing software elements." Section 4.4 specifies required documentation including software safety requirements specification, safety analysis report, software architecture documentation, and design documentation with bidirectional traceability as prerequisites for qualification. iso.org